Pipe Bursting

Replacing Failing Pipelines Without Open Excavation

Pipe bursting is a proven trenchless method for replacing deteriorated pipelines while increasing system capacity. Spiniello delivers full-service pipe bursting solutions that restore structural integrity with minimal surface disruption.


A Solution for Severely Deteriorated Pipelines

When pipelines have lost structural integrity or can no longer meet system demand, replacement is often required.

Pipe bursting provides an efficient alternative to open-cut excavation—allowing asset owners to replace failing pipelines while minimizing disruption to surrounding infrastructure, roadways, and communities.

Spiniello has decades of experience performing pipe bursting across water and wastewater systems, helping municipalities restore reliability while improving system performance.


Comprehensive Pipe Bursting Capabilities

Pipe bursting is ideal for replacing pipelines in a wide range of materials and conditions.

Spiniello performs pipe bursting for:

  • Clay

  • PVC

  • Non-reinforced concrete

  • Ductile iron

Our teams install replacement pipelines ranging from 6 inches to 48 inches in diameter, with the ability to upsize pipe diameter to increase system capacity based on site conditions and depth of cover.

Each project is carefully evaluated to determine the optimal pipe size, alignment, and installation approach.


How Pipe Bursting Works

Pipe bursting replaces existing pipelines by fracturing the host pipe and installing a new pipe in its place all within the same alignment.

The process typically includes:

  • Inserting a bursting tool into the existing pipeline

  • Using pneumatic or hydraulic force to fracture the host pipe

  • Expanding the surrounding soil to accommodate the new pipe

  • Simultaneously pulling in new HDPE (High-Density Polyethylene) pipe behind the bursting tool

As the bursting head advances, the old pipe is displaced into the surrounding soil while the new pipe is installed in its place creating a continuous, structurally sound pipeline.


Efficient Replacement with Minimal Disruption

Pipe bursting allows asset owners to replace pipelines without the need for continuous trenching.

Key advantages include:

  • Minimal Surface Disruption – Reduces impacts to roads, utilities, and surrounding communities

  • Cost-Effective Replacement – Eliminates extensive excavation and surface restoration

  • Increased Capacity – Allows upsizing of pipe diameter to meet current system demands

  • Elimination of Infiltration – Replaces failing pipes with new, watertight systems

  • Long-Term Performance – New HDPE pipe provides a 50-year design life

This makes pipe bursting an ideal solution for urban environments and areas where open excavation is not practical.


From Evaluation to Installation

Successful pipe bursting projects require careful planning and execution.

Spiniello evaluates pipeline condition, soil conditions, depth of cover, and system requirements to determine whether pipe bursting is the right solution—and how it should be applied.

Because we perform a full range of trenchless and structural rehabilitation methods, we help asset owners select the best approach for each pipeline system.


Why Choose Spiniello

Pipe bursting projects demand precision, experience, and the ability to manage complex underground conditions.

Spiniello combines trenchless expertise, specialized equipment, and decades of field experience to deliver reliable pipeline replacement solutions across a wide range of environments.

We don’t just replace pipelines.
We help restore system performance and prepare infrastructure for future demand.


Replace Failing Pipelines with Confidence

Spiniello delivers trenchless pipe bursting solutions that restore system integrity while minimizing disruption to communities.